RapidForm XOScan² / XORedesign² / XOVerifier

Die Standard Software für 3D Scanner und Reverse Engineering

Das neue Programm RapidForm überführt gemessene Punktwolken in hochwertige 3D-Modelle für vielfältige Applikationen. Zur schnellen und leichten Bearbeitung dieses bisher sehr schwierigen und zeitaufwändigen Prozesses wurden viele leistungsfähige Werkzeuge zur Modellierung, zur nahtlosen Verschmelzung von Teilmodellen, zur Optimierung, Texturierung und Analyse bzw. Vermessung entwickelt. RapidForm gibt es als Gesamtpaket oder auch als einzige Segmente:

XOScan²

XORedesign²
XOVerifier
XOS erlaubt das bearbeiten der Scandaten bis hin zu einem vollständigen Dreiecks/Polygonnetz. Ein weiterer Schritt nach vorne in den Bereichen Geschwindigkeit, Genauigkeit und Stabilität.
XOR beschleunigt die Erzeugung parametrischer CAD-Modelle aus realen Bauteilen durch Anwendung eines Designprozesses, der CAD-Nutzern direkt geläufig ist. Erfassen sie die Designabsichten und definieren Sie die Entwurfsparameter.
XOV bietet Industrielle Stärke mit 3D-Scan basierter Qualitätskontrolle. XOV ist Leistungstark, Automatisiert und Bedienerfreundlich.

 

RapidformXOScan²

Overview

Rapidform XOScan allows users to clean up data from scanners, align multiple point clouds to each other using our industry-leading registration algorithms, triangulate the point clouds into polygon meshes, merge multiple scan shots into one complete 3D model and create an optimized 3D model for Non-CAD downstream applications such as cultural heritage reconstruction, medical and dental, computer graphics, surveying, rapid prototyping, CAE, etc. Rapidform XOS consists of a number of fundamental functionalities for initial processing of 3D scan data, such as point cloud cleaning & sampling, triangulation, registration & merging, decimation, polygon optimization, etc. Rapidform XOS is designed to take in data from virtually any device that generates point clouds or polygon meshes, and handle it effectively no matter what its size.

The Most Accurate, Robust, and Fastest Algorithms for Registration & Merging

Registering (aligning) multiple scans from different angles is one of the most fundamental needs in 3D scan processing. Rapidform XOS’ registration technology consistently produces the tightest fits with the least amount of error between separate data sets. The advanced algorithms examine the overlapping surface geometry or volumetric properties of each polygon mesh or point cloud to register them to one another. Rapidform XOS’ registration & merging supports true parallel processing, and guarantees the best quality results.

Comprehensive Feature Set for Point Cloud and Polygon Processing

The collection of tools in the Rapidform XOS offer fast and accurate optimization & preparation of point clouds and polygons from any 3D scanning device. The extensive cleanup tools easily remove scan errors, automatically find scanning direction for unorganized data sets, intelligently reduce data size, triangulate, accurately register and merge multiple scans into one, high quality polygon mesh model. A rich set of polygon model optimization and modeling tools is also available.

Point Streaming & Polygon Model Compression
A Powerful Tool for Web-based Viewing of Large 3D Data Sets

Rapidform XOS offers Point Streaming, a state-of-art technology for effective viewing of massive 3D scan data on the web. Optimized 3D scan data can be published using the Rapidform XOS Point Streaming (RPS) format or INUS Compression Format (ICF) and then directly posted onto any web environment. Users can share huge 3D scan data sets via the internet.

All-in-one Software for Wide variety of Non-CAD Reverse Engineering

A rich set of Rapidform XOS’ 3D scan data processing features fully covers all the possible workflows of Non-CAD reverse engineering applications end-to-end. Rapidform XOS offers a number of state-of-art functionalities of point-cloud, polygon and texture(color) modeling and optimization in an integrated environment.

 

RapidformXORedesign²

Rapidform XOR/Redesign is the first software solution that allows users to go from 3D scan data to a fully parametric CAD model. While traditional 3D scan data processing software has focused solely on improving the tools for optimizing polygon mesh models or generating high quality NURBS surfaces from 3D scan data, the needs of those who require parametric CAD model from 3D scan data have been largely ignored. Rapidform XOR addresses the limitations of existing 3D scan data processing software by complementing its mesh modeling and NURBS surfacing capabilities with newly developed CAD modeling capabilities, providing users with the tools to go from 3D scan data to a parametric CAD model. Before the development of Rapidform XOR, those who wanted to make design modifications to their reverse engineered models in their CAD applications were forced to:

1. Export an un-editable, "dumb" surface model that lacked parametricity
2. Recreate a parametric CAD model through a variety of workarounds which require multiple software applications and do not ensure accuracy

Creating a parametric CAD model from 3D scan data allows users to fully realize the value of 3D scanning. Rapidform XOR features a set of tools designed specifically to address the unique requirements of reverse engineering, ensuring that the final redesigned model is built within user-defined tolerances.

Parametric CAD Models from 3D Scan Data

Rapidform XOR/Redesign employs a completely new approach to reverse engineering and processing 3D scan data. Rather than simply improving the existing methods of creating static models from 3D scan data, Rapidform XOR empowers users to create parametric CAD models from 3D scan data while utilizing the design process and user interface of popular CAD applications. The innovative design process and user interface of Rapidform XOR provide benefits that increase the productivity of users. The design process and user interface of Rapidform XOR reduce the learning curve by utilizing the CAD modeling skills that most engineers already possess. In addition to its reduced learning curve, the design process of Rapidform XOR leads to increased time savings when compared to the surface fitting methods of existing 3D scanning software. The accuracy of the redesigned model is ensured to be built within user defined allowable tolerances through the use of the Accuracy Analyzer™, which provides real time deviation analyses throughout the design process. The Accuracy Analyzer tool in Rapidform XOR provides users with real time deviation analysis results based on user defined tolerances. The tool ensures the accuracy of the final model while saving modeling time by integrating the inspection tool within the design process, which eliminates the time consuming cycle of executing a deviation analysis in a separate software, modifying the model to correct the undesirable deviation, and repeating that process until the final part is redesigned within an allowable tolerance.
While the main differentiator of Rapidform XOR remains its ability to create parametric CAD models from 3D scan data, Rapidform XOR is a comprehensive software solution that also provides users with the tools to create an optimized polygon mesh model or high quality NURBS surface model that can be used for rapid prototyping, FEA and machining. The polygon optimization and NURBS surfacing tools are also important tools that can be integrated with the CAD modeling capabilities of Rapidform XOR for the creation of parametric models that contain freeform features.

Key Benefits from Rapidform XOR/Redesign

A great time & cost saver saving 80% + over conventional reverse engineering work flow while staying in the allowable deviation range

The design process and user interface in Rapidform XOR/Redesign have been developed to be instantly familiar to users of popular CAD applications, leading to incredible time savings over traditional reverse engineering software while simultaneously creating output in the form of parametric CAD solid models. Time savings can be realized through:

1. A reduced learning curve through the use of a familiar CAD interface and design process
2. A design process that removes the time consuming requirement of cleaning the scan data of a part
3. A single software solution that fulfills the scan data processing, mesh healing and CAD modeling needs
4. A intelligent tool that automatically extracts design feature parameters from 3D scan data
   – Redesign Assistant™
5. A built in, real time deviation analysis tool – Accuracy Analyzer™
6. A smart tool that intelligently indentify and align 3D scan data to an ideal design coordinate system
   – Align Wizard™

Because the interface and design process of Rapidform XOR were developed to be similar to popular CAD applications, users can utilize their existing CAD modeling skills to immediately begin designing in Rapidform XOR. Internal benchmarking tests have shown a time savings of up to 80% when using Rapidform XOR over the traditional surface fitting methods in great part because the design process removes the need to clean the scan data of a part. A complete scan of a part is unnecessary provided there is enough data to recognize design parameters.

Seamless Interoperability with Full Modeling History to CAD System

CAD models are the industry standard for communicating design parameters and manufacturing requirements. Reverse engineering 3D scan data to a parametric CAD model can be useful for a variety of applications including benchmarking, creating a CAD model for a part that lacks documentation, or for creating a CAD model from a clay model. Once the 3D scan data of a part has been modeled in Rapidform XOR, a fully parametric CAD model with modeling history can be exported and modified in a variety of CAD applications including SolidWorks, Pro/Engineer and UG NX. From the user perspective, it will be as if the model had originally been designed from scratch in CAD.

Capture Design Intent!

While generating a NURBS surface model is very useful for creating an exact digital representation of the 3D scan data of a part, it is also limited in the modifications that can be made to the model. Rapidform XOR can create an idealized CAD model from 3D scan data that can identify and define design parameters. With Rapidform XOR, a fillet can be represented as a fillet with a defined radius rather than a rounded edge in a static surface model.

 

RapidformXOVerifier

Overview

3D scan based inspection is an important new trend, but the technology has been complex and difficult to implement in a conventional QA environment. The technology often does not fit into existing inspection process pipelines because it is not built around the user's process.
3D scan based inspection systems consist of sophisticated technology components that can't be managed with simple mea-suring and inspection software. 3D scan based ins-pection systems (hardware and soft-ware) must be process-centric and integrated into existing QA workflows in order to be effec-tive.
That is why Systematic Inspect-ion Processing™ is indispensa-ble to revolutionize the conven-tional product design and manufacturing processes through effectively adopting 3D scanning technology in the current QA infrastructures.

Rapidform XOV/Verifier is the world's first software for Sys-tematic Inspection Processing using dense point cloud data. It is the only software of its kind that is built around the customer inspection process, with detailed planning and fast and easy execution of inspection process-ing. Built for accuracy and speed, if offers real time scan-to-CAD and scan-to-scan comparison and industry-proven geometric dimension & tolerance. It is the only point-cloud software with 100% repeatable inspection processing in the world. Rapidform XOV can be easily operated by either design & production professionals or shop floor technicians.

Rapidform XOV maximizes the innovations in 3D scanner technology, providing the world with the most advanced 3D scan data inspection software. Rapidform XOV offers extremely accurate Scan-to-CAD, Scan-to-STL and Scan-to-Scan comparisons as well as geometric dimensioning and tolerancing (GD&T) at incredible speeds. Rapidform XOV has been recognized globally for its accuracy by the German PTB, the American NIST and the British NPL

Key benefits from Rapidform XOV are as follows:

Accuracy, Accuracy and Accuracy!

German PTB, American NIST and British NPL certified geometric calculation engine embedded
Higher accuracy and repeatability than any other 3D scanning software
Real Scan-to-CAD geometry analysis without any geometry approximation

Verify As-Built Parts

3D scan virtually any part, and generate color map deviation analyses in minutes
Compare parts to CAD models or to other scans

Inspect Multiple Parts Quickly with Guided Scanning & Automated Calculation

Scan on the shop floor with easy on-screen instructions for pre-planned inspection routines
Generate complete inspection reports, including color maps and GD&T, with one click

Perform Sophisticated GD&T Easily

Measure and tolerance parts with just a few clicks
Every measurement becomes repeatable as soon as it is created

Share Inspection Results & Collaborate via the Internet

Easily share results with colleagues with interactive 3D models in a web browser
Publish PDF, PowerPoint, Excel and text reports, with interactive 3D images and detailed reports

Create Trend Analysis Reports & Use Results in Statistical Process Control

Systematically inspect multiple pieces to discover and track trends
Send results to corporate PLM/PDM databases with Rapidform XOV's API

Use Data from 3D Scanners and Other Devices

Combine data from multiple sources, including CMMs, trackers and articulating arms
Scan and generate results in real time with liveInspect™ and liveScan™

Plan

The planning phase of Rapidform XOV prepares the automated inspection of multiple scan data sets with the created inspection plan.
Once deviations, measurements and alignment have been defined, the user need only to execute a single step to generate complete inspection results.

Scan

Rapidform XOV is capable of processing millions of point and polygons with unsurpassed speed and accuracy by utilizing the most advanced Dynamic Disk Caching technology. XOV's unique liveInspect and liveScan features guide the user through the scanning process to ensure precise scanning of every part.

Inspect

Generating inspection results in Rapidform XOV requires only a single step when using the predefined inspection process. XOV automatically aligns the scan data to the design model, measures the part, creates color maps and generates a report in less than a minute. By predefining the inspection process, multiple scan data sets can be inspected in one step, making in-line and next-to-line inspection with 3D scan data possible.

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